Specialized bearing system with state-of-the-art technology for sugar industry

ABOUT

MillBearings Co., Ltd.

Was established in 2013 to provide all varieties of non ferrous castings, including bronze alloys, pure copper and high content leaded tin bronzes, mainly for the sugar industry

PRODUCT

Sugar mill bearing are an important component of the extraction mills, comprising of a hollow casting which must be of the highest manufactured quality, hydraulically sound to ensure that the circulating cooling water is contained within the bearing body. It is essential that the bearing materials used have the requisite properties

TECHNOLOGY

The MillBearings foundry manufacturing these static castings using modern gravity die-casting molds and foundry techniques based upon the most up to date technology using Bronze alloy and Leaded Tin Bronze. Specifically for the sugar industry

Advantages of LBC3 bearings from gravity die-casting process with tilting mold compared to that from sand casting process

  • Accurate dimensions
  • Smoother casting surfaces
  • Higher mechanical properties
  • Better tensile strength and hardness due to fine material grain and fine distribution of Pb particles resulting from high cooling rates of metal mold

MICROSTRUCTURE ANALYSIS

LBC3 from gravity die casting

LBC3 from sand casting

Distribution of Lead (Pb) particles (dark color) in LBC3 - permanent mold and sand mold casting.

HARDNESS TEST RESULT

From sand casting From gravity diecasting
HB / 10mm / 1000kgf 56.8 73.9
MPa 222 264

Benefit of each type of mold

Sand Casting Composite Mold Casting Die - Casting
Strength C B A
Dimensional Accuracy C B A
Surface Finish C B A
Wear Resistance C B A
Cost A B C

Rating : A - Best to C - the Least

WORKSHOP CAPACITY

LABORATORY

Hardness Test
Microstructure Test
Composition Test

MACHINING

FOUNDRY

QUALITY CONTROL

PRODUCTS

RESEARCH AND DEVELOPMENT

CONTACT

Head Office

77/57 Sinn Sathorn Tower 16th Fl., Krungdhonburi RD., Klongsan, Bangkok 10600 Thailand

WORKSHOP

14/10 Moo 5 Bung-Prai, Banpong, Ratchburi 70110 Thailand